Our testing lab specializes in mechanical and condition testing of polymers, ensuring precise evaluation of material properties and performance. Equipped with advanced testing capabilities, we analyze specimens as well as actual components, providing comprehensive insights into durability, strength, and environmental resistance. Whether assessing structural integrity or long-term reliability, our lab delivers validated results to support industry-specific applications and quality assurance standards.
Proper raw material storage is essential to ensuring the performance and integrity of polymer products. Maintaining the right temperature, humidity, and environment is vital to preserving material quality and optimizing production outcomes. We adhere to strict storage protocols, following FIFO (First-In, First-Out) principles to enhance efficiency and minimize waste. Each raw material is handled according to its Material Safety Data Sheet (MSDS), ensuring compliance, safety, and optimal usability throughout the manufacturing process.
Liquid Silicone Rubber (LSR) Moulding requires precise machinery and strict process controls to ensure consistent quality and performance. Our LSR moulding shop operates in a controlled environment, utilizing state-of-the-art machinery under rigorous protocols to maintain accuracy and reliability. With a focus on zero PPM, our highly trained operators uphold stringent standards to minimize defects and optimize efficiency. We offer both horizontal and vertical moulding machines, capable of functioning in semi-automatic and fully automatic modes, delivering precision-engineered solutions tailored to diverse applications.
Recognizing the growing demand for personal hygiene products, we have gone beyond industry standards by establishing a dedicated sterilization facility to ensure the highest level of cleanliness and safety. Our menstrual cups undergo rigorous sterilization in specialized packaging, ensuring they reach customers in a highly refined and hygienic condition, ready for safe and confident use.
High-Speed Stamping is essential for next-generation sheet metal and plastic components, requiring precision machinery that delivers high volumes with uncompromising quality. We specialize in manufacturing copper terminals for connectors with less than 5-micron accuracy, ensuring exceptional consistency in every stamped component. Our online vision inspection system conducts 100% real-time quality checks, identifying defects instantly and stopping the machine during any occurrence for immediate remediation, guaranteeing precision and reliability in every production cycle.
Our plastic injection moulding process is designed for high-precision component manufacturing, supported by 60-tonne injection moulding machines equipped with oil temperation and dehumidifying facilitiesto ensure consistent quality and stability. With the ability to run fully automatic cycles, our machines optimize efficiency, accuracy, and repeatability, meeting the stringent requirements of modern production demands.
Our jacketing process is a specialized operation where plastic casings are precisely inserted with stamped metal terminals to form reliable connectors. To maintain high-speed production, precision, and repeatability, we utilize fully automated jacketing machines capable of producing six pieces per second. These state-of-the-art, custom-built machines are designed to meet our specific requirements, ensuring exceptional consistency and quality in every component.
Our AI-based vision inspection system is designed to guarantee zero-defect quality in finished connectors. Each component undergoes precise dimensional and visual inspection, where advanced AI algorithms identify and sort defects with no human intervention. This fully automated process ensures our customers receive flawless, defect-free components, maintaining the highest standards of accuracy and reliability.
At Futech, packing is not just a final step—it’s an integral process stage ensuring product integrity and reliability. Our well-planned and meticulously designed packaging guarantees that supplies reach customers without any packing or transit damage, delivering components in pristine condition, ready for seamless integration.
Given the limitations of grid power supply, on-site power generation is vital to ensure uninterrupted operations. Our facility is equipped with 100% power backup through reliable diesel generators, guaranteeing consistent energy availability. Looking ahead, our strategy roadmap includes plans to integrate solar power generation, embracing sustainable energy solutions for a greener future.